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Comprehensive steel drum creation line
I. Uncooked supplies consumption/generation capacity
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation capacity (kg/computer) | |
| 1.2 | 41 | 21.5 | |
| 1.0B | Up and bottom covers 1.two | 47 | 19 |
| Drum human body 1. | |||
| 1. | 50 | eighteen | |
| 0.9B | Up and base addresses 1. | 54 | 16.eight |
| Drum physique .9 | |||
| 0.nine | 56 | sixteen.two | |
| .8 | ninety seven | 10.28 | |
II. Comprehensive steel drum manufacturing facilities
A. Entrance area gear
one. Decolier
2. Hydraulic Up-coiling unit
three. Hydraulic supporter
4. Side deviation rectifying system
five. Sizing & flattening machine
6. Reducing machine – for drum body
7. Chopping device – for waste sheet
8. Arch condition guiding system
nine. Stac ept car
ten. Hydraulic technique
eleven. Electric powered management method
twelve. Best & Bottom cover conveyor device
one.Hydraulic Up-Coiling Device
a) Up-Coiling Help Platform is for storing metal coil and facillitate Material Feed Trolley for offering material.
b) Content Feed Trolley is employed for have metal coil.. It is operated with hydraulic system to drive cylinder for
reciprocating linear movement and gear box to produce steel coil in parallel to the center of uncoiling device so as to
assure the repairing.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor energy: 5.0KW
d)Uncoiler ability: 10t
e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200
f)Equipment measurement: 3900x1500x1940(mm), Whole excess weight: 5T
3.Sizing &Flattening Device
Limited introduction:7 rollers doing work,servo automatic sizing,worm and gear modify the leveled plate thickness.
Operate:The clearances of up and down rollers can be modified by the upper hand-wheel although determine can be shown by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Reducing Equipment
Purpose: Minimize the leveled steel plate into drum physique.
Major technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor power: 3.0KW
d)Reducing potential:≤20 instances/min
e)Machine size:1800x950x1500(mm),Total excess weight: 3T
5.Hydraulic Station
Purpose:Give oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn device to make sure stably functioning.
Primary technics:
a)Motor power:7.5KW
b)Equipment dimensions:800x800x1500(mm),Total excess weight: .5T
6.Electric Control Program
Operate: Control the decoiler,flattening equipment and other front area equipments doing work.
B. Include gear
1. Leading & Bottom include mould
2. Double loc ept mould
3. 63T pressing machine
4. 160T urgent machine
5. Pre-coiling & Gluing device
one. Prime & Bottom go over mould
Quick introduction:Outfitted with two sets of 160T pressing devices
Perform: Punching the bottom protect
Main technics:
a)Motor electrical power:18.5KW
b)Wor ept capability:5-26 pcs/min
c)Device dimension:2185x1420x3070(mm),Overall excess weight: 14.5T
two.Drum Injection Mould
Brief introduction: Outfitted with one particular established of 63T pressing equipment
Double punching mould: punch oil filler and breathable mouth of the bottom go over.
Device dimensions: 710x480x300(mm)
Total bodyweight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base cover.
Equipment size: 710x480x300(mm)
Complete bodyweight: .5T
Main technics:
a)Motor energy: 11KW
b)Device dimension :1800x1232x2550(mm)
c)Total bodyweight: 5.5T
three.Pre-Coiling & Gluing Machine
Brief introduction: Pre-coiling device for the base cover, cylinder drive the cam to perform, automated glue- spaying program.It has rewards of security,stablity, easy edging.
Main technics:
a)Device dimensions:1600x1400x1350(mm)
b)Complete excess weight: 4.5T
C. Center section products
1. Stac ept desk
two. Circle-rolling machine
three. Seam welding equipment
four. Edging & Beading device
5. Corrugation (W Rib) equipment
six. Edge-curling machine
seven. Express system
8. Electric powered control method
9. Leakage chec ept machine
one.Circle-rolling Equipment
Short introduction:3 rollers doing work.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor energy:1.5KW
e)Machine dimensions:2200x750x1300(mm),Whole excess weight: 1.5T
2.Seaming Machine(BH-one hundred fifty-5Z)
Limited instruction:This automatic seaming equipment dismisses the place welding procedure,it is our recently developed drum seaming equipment.All of components adopts domestic superior uncooked content,cupreous welding rollers.
Main technics:
a)Welding Device potential:150KVA
b)Driving kind: pneumatic
c)Recent: alternating recent
d)Frequency assortment: high frequency
e)Wor ept theory : contravariant
3.Edging&Beading Machine
Limited introduction:controlled by PLC,hydraulic travel
Primary technics:
a)Beading top:≤14mm
b)Drum height:894-905(mm)
c)Hydraulic program force:8Mpa
d)Air pressure:.1Mpa
e)Device dimensions:3700x700x1600(mm),Overall bodyweight: 5T
Hydraulic Station:
Major technics:
a) Machine dimension: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor electrical power: 22KW
four.Corrugation (W rib) Equipment
Quick introduction:controlled by PLC,hydraulic push
Major technics:
a)Corrugating height:≤3mm
b)W rib height:≤9mm
c)Drum top:884-895(mm)
d)W rib place:280mm
e)Motor power:11KW
f)Device dimensions:4500x650x2100(mm),Whole weight: 7T
Hydraulic station:
a)Equipment dimensions:1800x860x1700(mm)
b)Total fat: 1T
c)Motor energy: 7.5KW
five.Edge-Curling Equipment
Brief introduction:managed by PLC,hydraulic generate,7 layers edge curling.
Major technics:
a)Drum peak:886-897(mm)
b)Motor energy:45KW
c)Device dimension:4800x1300x2200(mm),Overall fat: 13T
Hydraulic station:
a)Equipment size:1800x860x1700(mm)
b)Complete excess weight: 1T
c)Motor electricity: 7.5KW
6. Leakage Chec ept Device
Quick introduction:Handbook/automated management,pneuma lock.
Primary technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Stress:.03Mpa
d) Machine measurement:2530x700x1100(mm),Whole fat: 2T
seven.Multi-section Express Gadget
Limited introduction:Express the drum human body to be edged,beaded,Corrugated W rib reinforced and sealed base cover with PLC controlling.
Main technics:
a) Motor energy:4.0KW
b) Device measurement:11000x2100x1000(mm)
c) Whole fat: 3T
D. Rear section tools
one. Front part trans-line
2. Degreasing & Phosphorization area
three. Washing & Drying space
four. Overturn equipment
5. Painting space
six. Front drum-separation equipment
seven. Drying space after portray
8. Bck drum separation device
nine. Air cooling method
10. Rear section trans-line
11. Electric powered control technique
one. Degreasing & Phosphorization Room
Brief introduction: This portion is employed to transportation the drums,controlled by PLC, adopts spraying device to automated clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts superior steel, inwalls are produced of 1mm metal plate.
Principal technics:
a)Equipment size:36000x2110x2060(mm)
b)Complete excess weight: 30T
2. Washing & Drying Area
Quick introduction:Drying the water on the surface of the drum, controlled by PLC.The whole device adopts fuel heating devices.Fan is mounted on the top of the space, so that sizzling and cycling wind can be produced to velocity up the drying.
Main technics:
a) Motor energy:25KW
b) Device size:20000x1920x3600(mm)
c) Whole excess weight: 25T
3.Painting Room(double hues)
Operate: The conveyor gadget is controlled by PLC, rotating desk make the drums closely, portray technique paint the drums in & exterior with the spray gun. 1 shade or various can be substitute. Method of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Portray equipment is manufactured of Chang Jiang.
Primary technics:
a) Motor energy: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total excess weight: 15T
4.Front Drum Distributor
Perform: Transport the drums to the conveyor line of outdoors portray&stiffening room, the cylinder is controlled by PLC.
Primary technics:
a) Motor energy: 2.0KW
b) Device size: 1500x1050x800(mm)
c) Overall bodyweight: 1T
5.Drying Line after Painting
Function: The conveyor system is managed by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Admirer is installed on the prime of the area, so that dry the paint.
Major technics:
a) Motor electrical power: 35KW
b) Machine dimension: 36000x2100x4300(mm)
c) Complete weight: 30T
six.Down-drum Roller Trans-line
Perform: The device transports the dried drums to the floor.
Major technics:
a) Motor electrical power: 1.5KW
b) Machine size:2000x900x800(mm)
c) Whole fat: .3T
7.Overturn Products
Perform: Alter the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Principal technics:
a) Machine dimension: 1400x690x850(mm)
b) Complete fat: .5T
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