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Using miniature gears, Ever-Power provides designed and built unique, high precision mini gearboxes that cannot be found somewhere else. Our miniature gearboxes are available in many configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and created to meet your unique specifications.
E mail us for the mini gearbox the application requires, or demand a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Quickness Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, acceleration reducers, gear drives, and gearmotors. All terms can be used pretty much interchangeably. Please be aware that the links for our small gear drives include info on the full range of framework sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel package miniature equipment drives are software rated for the ideal balance of efficiency and cost. Torque can be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash overall performance (as little as 1°, with choice of 1/2”).
Compact Worm Gearbox Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They provide an result shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also known as “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from opposite sides of the casing; output is certainly a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer bands. An array of equipment ratios and input sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long term lubrication. They offer two input shafts on opposite sides of the frame, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high efficiency functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the insight. They deliver superior functionality in an amazing array applications and are constructed with little footprints, making them perfect for procedures where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for boosts to 3,000 RPM. Aluminum housings and stainless gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with high efficiency, and feature rugged structure for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet up your unique specifications. We can produce customized micro gearboxes in virtually any configuration the application requires, with output torque levels as high as 900Nm. We can work from your own gearbox designs, reverse engineer an existing unit, or help you develop an all-new style that provides the performance you will need. Ask for a quote on a customized miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and unique ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive crucial and retainer rings could be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our program engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings in inch and metric bore sizes. In . and metric precision surface shafts can be found from stock.
Die-cast zinc housing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo engine and worm gear is among the key strengths of EP worm gearmotors, which combine DC electric motor technology with exceptional toughness and wear resistance. Motor and gearbox were created as you single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based on this we can select a wide variety of standard customizations to meet up the requirements of various properties that are essential for each application.
If your application takes a gearbox with some special home such as for example small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a combination of this kind of properties, our product range with an increase of than 1000 different standard gearboxes is most likely a good begin to be able to deliver something that stands out on your side.
Small gearboxes are high-quality gearboxes for regular drives. The electric motor is built-in with the gearbox into a single unit (the first equipment is on the motor shaft). Separate gearboxes for link with conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our professionals will be happy to help you create your selection. We will be happy to send out you documentation or style a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a broad choice of mounting options, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low velocity gear ratio. Being simple and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its own body is normally quite lengthy in the axial path. The gears in these gearboxes could be correct or left-handed depending upon the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (solitary or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, efficiently running and highly dynamic drive systems.
Our high-performance gear devices are built to withstand the toughest commercial applications.
The gear housings are machined on all sides and permit diverse installation positions and applications, producing them much sought after in the industry. Consequently our geared motors tend to be to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling contact under load.
The special tooth root style in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be used for the same torque, and smaller sized gears with remarkable power density can also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing enjoy required for troublefree rolling contact to be substantially decreased and therefore the gear backlash to end up being minimized.
Double chamber shaft seals produced by Ever-Power are utilized as regular in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long lifetime are required. Offered in 9 sizes, these worm gearboxes can be supplied with free input shaft, with hollow bore insight shaft and engine flange, and double reduction combination units for slow velocity applications. Using cast iron housings, top quality bronze alloy worm wheels and extended life bearings, reliability and performance are the key top features of this range.
High Precision Right Position Transmission
Wide Selection Of Ratios
Special Surface Treatments
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